Contract Packaging
Foil Blistering
“Foil blistering” typically refers to a packaging process where products are enclosed between a pre-formed plastic blister and a heat-sealed foil backing. This method is commonly used in the pharmaceutical and food industries, among others. Blister packaging varies to meet specific needs. Push-through packs, the most common type, allow easy access by pushing the product through the foil. Peel-off packs offer a gentle alternative for delicate items, with a peelable foil. Child-resistant packs feature mechanisms requiring multiple actions to open, preventing accidental ingestion by children. Senior-friendly packs are designed for easy use by those with reduced hand strength or dexterity, ensuring accessibility and safety for all users. These variations cater to diverse requirements, enhancing safety and convenience.
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01 Features of Foil Blistering

- Sealed Protection: Foil blister packs provide a tight seal that protects the contents from moisture, air, and contaminants.
- Portability: These packages are small, lightweight, and easy to transport, making them ideal for individual dose packaging.
- Tamper Evident: Any attempt to open the blister pack is immediately visible, enhancing product safety.
- Extended Shelf Life: The barrier properties of the foil can extend the shelf life of the contents by protecting against environmental factors.
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02 Benefits of Foil Blistering
- Product Integrity: By protecting against environmental factors and contamination, foil blistering helps maintain product integrity and efficacy, especially important for pharmaceuticals.
- Consumer Safety: The tamper-evident nature of the packaging ensures that consumers receive the product as intended by the manufacturer.
- Convenience: Blister packs allow for easy product access and can be designed to include user-friendly features like push-through or peel-back foils.
- Cost-Effective: Despite their high level of protection, blister packs are often more cost-effective than other types of packaging due to the efficiency of the packaging process and materials used.
- Marketing and Branding: Blister packs offer excellent opportunities for branding, as the foil and the blister itself can be printed with high-quality graphics, instructions, and logos.
- Dosing Accuracy: By packaging doses individually, blister packs help in ensuring that consumers take medications as prescribed without confusion about dosages.
- Visibility: Products are visible through the clear plastic part of the blister, allowing consumers to see the product without opening the pack, which can be a significant factor in consumer trust and product appeal.
- Recyclability: Advances in materials have increased the recyclability of blister packs, addressing environmental concerns. Companies are moving towards using mono-material packs that are easier to recycle.
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03 Uses of Foil Blistering
- Pharmaceuticals: Widely used for packaging tablets, capsules, and lozenges to ensure they are protected from moisture and other environmental hazards.
- Food Products: Certain food items, like chewing gums and condiments, are often packaged in blister packs to maintain freshness.
- Consumer Goods: Small electronics or batteries may be packaged in blister packs to prevent theft and damage.
- Medical Devices: Small medical devices or components that need to remain sterile or free from contamination are often packaged using blister packs.
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04 Environmental Impact and Sustainability of Foil Blistering
Modern foil blister packaging focuses on sustainability by enhancing the precision of blister forming and sealing processes to reduce material use and waste. Efforts include adopting recyclable and biodegradable materials for blisters and backing foils, aligning with global environmental goals. Additionally, the integration of energy-efficient machinery lowers energy consumption and carbon footprint, helping the industry meet stringent environmental regulations and promoting a more sustainable approach.
Your Gateway to Seamless Foil Blistering Solutions
CoPack Connect can connect brands with contract packagers that offer biodegradable packaging services. We make it easy for businesses to find the right manufacturer for their needs and provide the tools and resources they need to manage their biodegradable packaging projects successfully.

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